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PolyCool &SuperCool

Insulated ceiling systems for poultry houses and agricultural buildings.

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PolyCool & SuperCool
Technical documentation

The PolyCool & SuperCool kit

Brochure, design guide, engineering specification, CAD details and an interactive calculator.

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Product brochureOne-page overview, key specifications, applications.
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Technical design guideFull design guidance, worked examples, standards references.
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Engineering specificationClause-referenced specification text for your tender documents.
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DWG
CAD detailsIn preparation.
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Interactive calculatorIn preparation.
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At a glance

Key specifications

PolyCool and SuperCool are Technopol SA composite insulated-ceiling boards — a fire-retarded expanded-polystyrene (EPS) core faced with a washable finish (PolyCool: white vinyl foil; SuperCool: 1 mm white uPVC, tongue-and-groove) — fixed below-truss, over-purlin or across-beam so each board serves as roof insulation and finished ceiling in one element.

PropertyValueStandard
Product build-upPolyCool: white vinyl foil laminated to one face of a fire-retarded EPS core. SuperCool: 1 mm white uPVC sheet laminated to one face of a fire-retarded EPS core, tongue-and-groove edges. Faced one side (both sides available).
Thermal resistance R-value (in application, by board thickness)PolyCool (18 kg/m³ core): 1.27 @35 / 1.69 @50 / 2.40 @75 / 3.00 @100 mm. SuperCool (15 kg/m³ core): 1.60 @50 / 1.87 @60 / 2.30 @75 / 2.95 @100 mm m²·K/W
EPS core density (grade)PolyCool standard 18; SuperCool standard 15; 20 or 30 optional for special insulation/mechanical requirements kg/m³
Reaction to fire — composite board (SANS 428)PolyCool: B / B1 / 2. SuperCool: B / B1 / 2 / H — 5-yr test validity lapsed; reconfirmSANS 428 (via SANS 10177-10 / -11)
Reaction to fire — FR EPS core (Euroclass)Class B — B-s1,d0SANS 53501-1 (EN 13501-1)
Areal mass (uncut board)PolyCool (18 core): 0.35 + thickness_mm × 0.018. SuperCool (15 core): 1.0 + thickness_mm × 0.016 kg/m²
Board dimensions (thickness / width / max length)PolyCool: 35/50/75/100 thick, width 600 or 1200 (±5), length up to 6000. SuperCool: 50/60/75/100 thick, width 1200, length up to 7500 mm
Maximum support spacing (over-purlin)PolyCool by thickness: 1200 @35 / 1350 @50 / 1500 @75 / 1800 @100 mm board. SuperCool: 1400 (max recommended) mm

Density is grade-dependent: 20 or 30 kg/m³ cores are available on request. Published R-values apply only to the standard density shown (PolyCool 18, SuperCool 15). Thermal conductivity (λ) is not published; figures are in-application R-values (m²·K/W). Back-calculating the legacy 15-density board-only U-values gives λ ≈ 0.037 W/m·K, but this is derived, not a stated value. Fire scope: composite-board classes are from FIRELAB tests FTC 17-104 (PolyCool, SANS 10177-10, 2017) and FTC 16-208 Rev.1 (SuperCool/Supacool, SANS 10177-11 horizontal, 2016), each on one specific tested build-up. Both certificates carry a 5-year validity and have lapsed (2021/2022) unless revalidated. SANS 10177-5 'B combustible' was declared, not tested. These are reaction-to-fire results only — no fire-resistance rating (REI/FRR) is established for either board; determine FRR to SANS 10177-2 where required. Under sustained fire SuperCool's uPVC facing softens, ignites and can shed flaming/molten droplets (agricultural classification; may affect sprinkler operation). Euroclass B-s1,d0 was measured on the bare FR EPS core (60 mm, ~18.4 kg/m³) and does not represent the faced composite board. Fire-test validity: the composite-board classes from FTC 17-104 (2017) and FTC 16-208 (2016) have passed their 5-year FIRELAB validity; revalidation is required before reliance. The SANS 10177-5 ‘B (combustible)’ descriptor is a declared class, not a test result.

Values from Technopol technical documentation. Confirm the exact figures for your specification with Technopol.

Applications

Where this product is used

The same product does a different job in each of these assemblies — each page states the target, the clause and the limits.

Insulated Roof, Wall & Ceiling PanelsAgricultural & Poultry Housing

Every number, its source

Performance data & provenance

Each figure is labelled with how we know it — a named in-validity test, a supplier value, an in-house calculation, or a test whose validity has expired.

PropertyValueStandardSource reportStatus
R-value (PolyCool by thickness)1.27@35 / 1.69@50 / 2.40@75 / 3.00@100 m²·K/Wderived (no λ published)Provisional
EPS core densityPolyCool 18 / SuperCool 15 kg/m³Provisional
Reaction to fire (composite board)B/B1/2 (PolyCool), B/B1/2/H (SuperCool)SANS 428 (SANS 10177-10/-11)FTC 17-104 / FTC 16-208Lapsed
Reaction to fire (FR EPS core)B-s1,d0SANS 53501-1IT 23-08-00009Verified
Max support spacing (over-purlin)1200–1800 (PolyCool) / 1400 (SuperCool) mmProvisional

Labels are defined on our data promise; every source report is on the test-report register.

The limits

Where not to use this

A material specified for the wrong job fails you, then us. We would rather lose the order.

As the ceiling in an escape route, corridor, stairwell or high-occupancy space where a current reaction-to-fire class must be declared for the finished board.
The composite-board fire results (FTC 17-104 for PolyCool and FTC 16-208 for SuperCool, B/B1/2 to SANS 428) are on file but their validity has LAPSED — revalidation is required; only the FR EPS core itself carries a current B-s1,d0 to SANS 53501-1 (VERIFIED — IT 23-08-00009), and that core test does not cover the vinyl-foil or uPVC facing.
→ A rated gypsum or fibre-cement ceiling where a class or a rated ceiling is demanded, and ask us for the revalidation status before specifying PolyCool/SuperCool on a fire-sensitive route.
Relying on the board alone to meet SANS 10400-XA's roof/ceiling requirement of total R ≥ 3.7 m²K/W (all zones; Zone 5 humid-coastal keeps 2.7 with roof ventilation).
The thickest published boards reach R 3.00 @100 mm (PolyCool) and 2.95 @100 mm (SuperCool) — both PROVISIONAL, derived, with no published λ — so on their own they do not carry a roof to 3.7, and quoting the board R as the total R is exactly the mistake XA submissions get rejected for.
→ Add a bulk-insulation layer over the trusses, or use a thicker LiteSpan build-up (150 mm = R 4.4, CALCULATED from the ITT λ). Run the real total-R build-up in the free SANS 10400-XA checker at ../../technical/xa-compliance/.
Ceilings in commercial kitchens, plant rooms or boiler houses, and any board in direct contact with recessed downlights, flue pipes or hot ductwork.
EPS is combustible (fire-retardant treated) and softens above roughly 70–80 °C, so a hot fitting bearing directly on the board will deform it and creates an unacceptable ignition risk at the fitting.
→ Maintain the luminaire manufacturer's clearance with a non-combustible enclosure or fire hood at each fitting; use a mineral-wool ceiling in hot plant rooms.
Where it has been used

Project references

PolyCool & SuperCool

Joburg Market (Johannesburg Fresh Produce Market)

City Deep, Johannesburg · Retail / institutional market

PolyCool & SuperCool

Poultry house (name to confirm)

Springs area · Agricultural (poultry)

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Technical resource

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