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GeofoamLightweight Fill

EPS structural fill for embankments, bridge abutments and services trenches — 1% the weight of soil.

Kit complete

Geofoam Lightweight Fill
Geofoam Lightweight FillGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photographGeofoam Lightweight Fill — photograph
The detail

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Specifications10 rows

Technopol Geofoam is engineered ultra-lightweight EPS fill (geofoam), supplied as large closed-cell moulded blocks that are field-cut and placed dry without compaction; grade-dependent properties span the EPS12–EPS30 ladder to ASTM D6817 / D7180.

PropertyValueStandard
Product / build-upEngineered ultra-lightweight EPS block fill (geofoam)large closed-cell moulded blocks, field-cut, placed dry without compaction (~1% the weight of soil)
Density (grade span)12–30 kg/m³
Thermal conductivity (λ) @10 °C0.033–0.045 W/m·K
Design load limit — compressive resistance @1% strain15–100 kPa
Compressive strength @10% strain60–200 kPa
Water absorption< 4 %
Reaction-to-fire class (FR grade)Class B-s1,d0SANS 53501-1
Fire-resistance rating (REI)None — reaction-to-fire classification only; EPS is combustible
Typical block size2550 × 1250 × 960 (typical; other sizes cut to order) mm
Applicable standardsASTM D6817 (physical properties), ASTM D7180 (geotechnical design), ASTM D7557 (sampling)ASTM D6817 / D7180 / D7557

Grade-dependent: density, λ and compressive values span the manufactured grade ladder (Technopol supplies EPS12/SD through EHD/EPS30). Per-grade @1% safe-working loads are 15/17/45/70/100 kPa for EPS12/15/20/24/30. Design sustained stress must stay ≤ the compressive resistance @1% strain (elastic limit); do not design to the @5%/@10% values (creep). The @10% figures are the failure-region strength, not a design load. Fire scope: Class B-s1,d0 applies to FR (flame-retardant) EPS and was established on a 60 mm sheet at ~18.4 kg/m³ (Ignis Test Lab, Cape Town; SANS 53501-1 report 17.08.2023, authorised DJ Streicher Pr Eng). It is not formally extended to every geofoam grade/thickness; standard (non-FR) geofoam is combustible and must be covered by slab, pavement or soil in the permanent works. λ range is the Technopol per-grade datasheet (0.033–0.045 W/m·K, @10 °C); the brochure summary quotes 0.030–0.038 W/m·K. Insulation is incidental — no R/U value per thickness is published for geofoam.

Values from Technopol technical documentation. Confirm the exact figures for your specification with Technopol.

Performance data4 figures
PropertyValueStandard
Density (grade span)12–30 kg/m³ASTM D6817
Thermal conductivity λ @10°C0.033–0.045 W/m·K
Compressive resistance @1% strain (design limit)15–100 kPaASTM D7180
Compressive strength @10% strain60–200 kPaASTM D6817

Every test report and certificate behind these figures is on the test-report register.

Where it is used4 applications

The same product does a different job in each of these assemblies - each page states the target, the clause and the limits.

Cold Store & Refrigerated BuildingsUnder-Slab & Slab-Edge InsulationInverted (Protected-Membrane) RoofGeofoam Lightweight Civil Fill

Technical documentation

The Geofoam Lightweight Fill kit

The full detail lives here — brochure, design guide, engineering specification and an interactive calculator. Everything below is the summary.

PDF
Product flyerOne page — what it is, key specifications, at a glance.
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PDF
Product brochureFull product overview, specifications and applications.
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PDF
Technical design guideFull design guidance, worked examples, standards references.
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PDF
Engineering specificationClause-referenced specification text for your tender documents.
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APP
Interactive calculatorSize the system and check performance in your browser.
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PDF
Installation guideStep-by-step site installation sequence.
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Technical resource

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